REPRESENTATIVE PROCESS STUDY
Anodized Aluminum Control Housing
Maintain the relationship between the sealing groove, connector openings and mounting datums while protecting cosmetic exterior faces.
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PART FAMILY REFERENCEMaterialAluminum 6061-T6
Manufacturing route3-axis CNC milling, drilling and tapping
Production scopePrototype through repeat low-volume production
PROCESS APPROACH
Control the important relationships.
- Machine locating datums and internal cavity in a controlled sequence
- Use soft-jaw workholding for the exterior operation
- Define masking and cosmetic acceptance before anodizing
INSPECTION PLAN
Measure against function.
- Datum-based dimensional inspection
- Thread and connector opening checks
- Visual finish inspection under controlled lighting
FINISH & OUTCOME
Fine bead blast and black anodizing.
A repeatable process route for enclosure geometry, sealing features and finished cosmetic surfaces.
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